Thanks for the help so far guys.

Still not right - here's the graphical version...

1. Everything is off. You can see the spacer - no problems. The inner spline spins freely and the outer hub is attached the the crank. I.E. turns with the kickstarter. Spacer is attached to neither and spins independently of both (but not very easily)



2. Clutch basket back on and torqued down. Spacer still visible. Clutch basket attached to crank/kickstarter. Centre spline + Spacer still spin.



3. Inner Hub mounted. Spins freely.



4. Washer



5. Locknut



6. Washer and Locknut on - Still spins freely............until................




7. I Torque the lock nut to 100NM. *Then* everything is locked together........

Help!

Hopefully that explains everything.

Thanks

Clancy