NSR250.net Forums Logo: Honda NSR 250 Forums, Classifieds and Service Manual in English. Covering All Honda NSR 250 MC16, MC18, MC21 and MC28 models
NSR250.net Forums

#
 
#
 
Performance Engineering

  • NSR250 Forums Index ‹ NSR250R Discussion
  • Members Content
  • Members Garage
  • Subscription
  • Transactions
  • FAQ
  • Search
  • Register
  • Log in

Power Valve Bush Removal...Helppppppp


Reply to topic   printer-friendly view
Page 1 of 1   Download Topic





Hobbit210

 
Posts: 236
Joined: 12 Sep 2011

Location: SOMERSET
1991 Honda NSR250 MC21
    Send private message View user's profile Visit poster's website
    Reply with quote  

Power Valve Bush Removal...Helppppppp

Tue Feb 07, 2012 9:55 am » Post: #1 » Download Post

I'm just about to send my barrels off for re-plating but have just had a thought...The bush that supports the inner end of the power valve, it it important to remove them before the plating process and if so ...How?

Thanks in advance.

Mike
_________________
I don't mind dying...I just don't want to be there when it happens!
Back to top


Alzazorq
Supporter - Carbon
Supporter - Carbon
 
Posts: 355
Joined: 09 May 2008

Location: South Africa
    Send private message View user's profile Visit poster's website
    Reply with quote  

Tue Feb 07, 2012 10:45 am » Post: #2 » Download Post

I always remove it as sometimes we had the barrels returned without the bush. They tend to forget about it and once in the acid bath its gone...

You need to find a shaft that will fit into the bush tightly, eg. an old drill bit, or new one...

Then you apply grease to "pack" the bush, then tap the shaft with a hammer to hydraulically lift the bush out of the barrel. (The shaft forces the grease underneath the bush to push it out.)

You might have to pack the bush more than once with grease.

Cheers
Mario
Back to top


Hobbit210

 
Posts: 236
Joined: 12 Sep 2011

Location: SOMERSET
1991 Honda NSR250 MC21
    Send private message View user's profile Visit poster's website
    Reply with quote  

Tue Feb 07, 2012 11:02 am » Post: #3 » Download Post

Many, many thanks Mario for your detailed description.

Mike
_________________
I don't mind dying...I just don't want to be there when it happens!
Back to top


Hobbit210

 
Posts: 236
Joined: 12 Sep 2011

Location: SOMERSET
1991 Honda NSR250 MC21
    Send private message View user's profile Visit poster's website
    Reply with quote  

Tue Feb 07, 2012 1:46 pm » Post: #4 » Download Post

Well I've tried and tried and tried but the little buggers wont budge. I'm using a 5.6mm drill which is a decent fit but, to be honest, I am worried that I might do some damage if i hit it too hard.

Mike
_________________
I don't mind dying...I just don't want to be there when it happens!
Back to top


Alzazorq
Supporter - Carbon
Supporter - Carbon
 
Posts: 355
Joined: 09 May 2008

Location: South Africa
    Send private message View user's profile Visit poster's website
    Reply with quote  

Tue Feb 07, 2012 2:57 pm » Post: #5 » Download Post

Sometimes you will need to give it a couple of proper smacks...There's not much you can break there, maybe the bit or your fingy...Smile
Back to top


Neal

 
Posts: 900
Joined: 01 Mar 2009

Location: Scarborough
    Send private message View user's profile
    Reply with quote  

Tue Feb 07, 2012 8:26 pm » Post: #6 » Download Post

I would hope that the replaters can get it out , and yes you can damage something . I had a barrel leak water from that same bush area ,
they cut it open from the outside , welded it and returned it looking untouched in working order .
Back to top


Hobbit210

 
Posts: 236
Joined: 12 Sep 2011

Location: SOMERSET
1991 Honda NSR250 MC21
    Send private message View user's profile Visit poster's website
    Reply with quote  

Tue Feb 07, 2012 8:50 pm » Post: #7 » Download Post

Thanks for the replies again.

I've spoken to Langcourts today and they have assured me that they will look into what is the best thing to do about the bushes when they get my barrels. They are quite used to this sort of thing apparently.

Mike
_________________
I don't mind dying...I just don't want to be there when it happens!
Back to top


pbekkerh

 
Posts: 656
Joined: 07 May 2005

Location: Denmark
    Send private message View user's profile
    Reply with quote  

Wed Feb 08, 2012 3:21 pm » Post: #8 » Download Post

If its disappeared, is it available as a part ?
_________________
Poul
"If Life Gets Boring, Risk It!"
MC21SE, KISS box
MC21SP, HRC box, racing loom
Back to top


Dave Ett
Site Moderator
Site Moderator
 
Posts: 3648
Joined: 20 Feb 2004

Location: Gloucestershire, England
    Send private message View user's profile
    Reply with quote  

Wed Feb 08, 2012 5:59 pm » Post: #9 » Download Post

Langcourts have replated 3 barrels for me over the years and I've never removed that bush...
Back to top


Hobbit210

 
Posts: 236
Joined: 12 Sep 2011

Location: SOMERSET
1991 Honda NSR250 MC21
    Send private message View user's profile Visit poster's website
    Reply with quote  

Thu Feb 09, 2012 10:30 am » Post: #10 » Download Post

Well they have my barrels now. Can't wait to get them back and start rebuilding Noodle.
_________________
I don't mind dying...I just don't want to be there when it happens!
Back to top


Neal

 
Posts: 900
Joined: 01 Mar 2009

Location: Scarborough
    Send private message View user's profile
    Reply with quote  

Thu Feb 09, 2012 4:19 pm » Post: #11 » Download Post

What mark pistons are you using ? Did you send them with the barrels ?
Back to top


Hobbit210

 
Posts: 236
Joined: 12 Sep 2011

Location: SOMERSET
1991 Honda NSR250 MC21
    Send private message View user's profile Visit poster's website
    Reply with quote  

Thu Feb 09, 2012 7:57 pm » Post: #12 » Download Post

My barrels are marked B, therefore no marking on the pistons.
Langcourts told me that they don't need my pistons, is this not true then?

Mike
_________________
I don't mind dying...I just don't want to be there when it happens!
Back to top


Reply to topic   printer-friendly view
Page 1 of 1   Download Topic

NSR250R Discussion

You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot vote in polls in this forum
You cannot attach files in this forum
You cannot download files in this forum

  • NSR250 Forums Index
  • All times are GMT
Powered by phpBB © 2001, 2005 phpBB Group


Hosted by NSR250dotNET © 2008 NSR250dotNET